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DTC U3003:16 [ELECTRICAL SUPPLY UNIT (ESU)]

Description

Electrical supply unit (ESU) power supply voltage low input

Detection condition

  • Electrical supply unit (ESU) power supply circuit (terminal 1H, 2P, or 2R) of less than 8 V is detected for 10 s or more.

Fail-safe

Not applicable

Possible cause

  • DTCs are stored in the PCM.

  • Battery malfunction

  • Generator malfunction

  • Electrical supply unit (ESU) connector or terminal malfunction

  • Electrical supply unit (ESU) power supply circuit malfunction

    • Short to ground in the wiring harness between the following terminals:

      • METER1 10 A fuse—Electrical supply unit (ESU) terminal 1H

      • MAIN 200 A fuse—Electrical supply unit (ESU) terminal 2P

      • MAIN 200 A fuse—Electrical supply unit (ESU) terminal 2R

    • METER1 10 A fuse malfunction

    • INTERIOR 15 A fuse malfunction

    • ROOM 25 A fuse malfunction

    • F.WASHER 15 A fuse malfunction

    • CABIN+B 50 A fuse malfunction

    • MAIN 200 A fuse malfunction

    • Open circuit in wiring harness between the following terminals:

      • IG1 relay—Electrical supply unit (ESU) terminal 1H

      • Battery positive terminal—Electrical supply unit (ESU) terminal 2P

      • Battery positive terminal—Electrical supply unit (ESU) terminal 2R

  • Electrical supply unit (ESU) malfunction

Diagnostic Procedure

Step

Inspection

Action

1

VERIFY PCM DTCs
  • Retrieve the PCM DTCs using the M-MDS.

    (See ON-BOARD DIAGNOSTIC TEST [PCM (SKYACTIV-G 2.0)].)

  • Are any DTCs displayed?

Yes

Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.

(See DTC TABLE [PCM (SKYACTIV-G 2.0)].)

No

Go to the next step.

2

INSPECT BATTERY
  • Inspect the battery.

    (See BATTERY INSPECTION.)

  • Is the battery normal?

Yes

Go to the next step.

No

Recharge or replace the battery, then go to Step 6.

(See BATTERY RECHARGING.)

(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

3

INSPECT GENERATOR
  • Inspect the generator.

    (See GENERATOR INSPECTION [SKYACTIV-G 2.0].)

  • Is the generator normal?

Yes

Go to the next step.

No

Replace the generator, then go to Step 6.

(See GENERATOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

4

INSPECT ELECTRICAL SUPPLY UNIT (ESU) CONNECTOR CONDITION
  • Switch the ignition off.

  • Disconnect the negative battery cable.

    (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

  • Disconnect the electrical supply unit (ESU) connector.

  • Inspect the connector engagement and connection condition and inspect the terminals for damage, deformation, corrosion, or disconnection.

  • Is the connector normal?

Yes

Go to the next step.

No

Repair or replace the connector, then go to Step 6.

5

VERIFY ELECTRICAL SUPPLY UNIT (ESU) POWER SUPPLY VOLTAGE
  • Connect the negative battery cable.

    (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

  • Measure the voltage at the following terminals (wiring harness-side):

    • Electrical supply unit (ESU) terminal 1H

    • Electrical supply unit (ESU) terminal 2P

    • Electrical supply unit (ESU) terminal 2R

  • Is the voltage B+?

Yes

Go to the next step.

No

Inspect the METER1 10 A fuse, INTERIOR 15 A fuse, ROOM 25 A fuse, F.WASHER 15 A fuse, CABIN+B 50 A fuse and MAIN 200 A fuse.

  • Any fuse is blown:

    • Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:

      • METER1 10 A fuse—Electrical supply unit (ESU) terminal 1H

      • MAIN 200 A fuse—Electrical supply unit (ESU) terminal 2P

      • MAIN 200 A fuse—Electrical supply unit (ESU) terminal 2R

        If there is a common connector:
      • Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.

      • Repair or replace the malfunctioning part.

        If there is no common connector:
      • Repair or replace the wiring harness which has a short to ground.

      • Replace the fuse.

  • Any fuse is damaged:

    • Replace the fuse.

  • All fuses are normal:

    • Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:

      • IG1 relay—Electrical supply unit (ESU) terminal 1H

      • Battery positive terminal—Electrical supply unit (ESU) terminal 2P

      • Battery positive terminal—Electrical supply unit (ESU) terminal 2R

        If there is a common connector:
      • Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.

      • Repair or replace the malfunctioning part.

        If there is no common connector:
      • Repair or replace the wiring harness which has an open circuit.

Go to the next step.

6

VERIFY THAT REPAIRS HAVE BEEN COMPLETED
  • Always reconnect all disconnected connectors.

  • Connect the negative battery cable.

    (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION.)

  • Clear the DTC for the electrical supply unit (ESU) using the M-MDS.

    (See CLEARING DTC [ELECTRICAL SUPPLY UNIT (ESU)].)

  • Switch the ignition ON (engine off or on) and wait for 10 s or more.

  • Retrieve the electrical supply unit (ESU) DTCs using the M-MDS.

    (See DTC INSPECTION [ELECTRICAL SUPPLY UNIT (ESU)].)

  • Is the same DTC displayed?

Yes

Repeat the inspection from Step 1.

  • If the malfunction recurs, replace the electrical supply unit (ESU).

    (See ELECTRICAL SUPPLY UNIT (ESU) REMOVAL/INSTALLATION.)

Go to the next step.

No

Go to the next step.

7

VERIFY IF OTHER DTCs DISPLAYED
  • Are any other DTCs displayed?

Yes

Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.

(See DTC TABLE [ELECTRICAL SUPPLY UNIT (ESU)].)

No

DTC troubleshooting completed.

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Free to use workshop manual for your 2015+ Mk4 'ND' Mazda MX-5

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